Basic Info.
Output Type
AC Three Phase
Certification
CE, ISO, BV
Voltage
230V/400V (Can Be Adjusted)
Speed
1500rpm /1200rpm/1000rpm
Alternator
Leroy Somer, Stamford, Marathon
Control Panel
Deepsea, Smartgen, Harsen
Gas Fuel Type
Biogas/Methane Gas/Natural Gas/CNG/LPG/Biomass Gas
Warranty Time
1 Year or 2000 Running Hours
Transport Package
Sea Worthy Package, Plastic Film, Wood Case
Specification
CE, ISO, BV
Product Description
Biogas Gas Generator Set power engine
10kw-5MW Biogas Landfill Mashgas Biomass Natural Methane Coal Mine Bed Gas Generator
Our 10kw-5MW gas generators including: biogas generator,biomass generator,natural gas generator,methane gas generator,coal bed/ oven gas generator, Land fill gas generator, mashgas generator with CE,ISO,BV Certificate.
We are a professional gas genset and diesel genset manufacturer, mainly rate power from 20kw to 1500kw with CE and ISO9001:2008 certificate, the OEM and ODM are available. Our products have export to over 20 country and areas,such as Pakistan,UAE,Russia, South Africa ,Panama ,middle east and South East Asia. And all of them have got a good reputation.
Gas type mainly including:
1.Biogas from landfill, food waste, animal manure and waste water.
2.Biomass gas from wood gas,Municipal solid waste,rice husk,fruit shell,natural gas generator,LPG/LNG/CNG.
3.Methane gas generator, Coal gas generator from Coal bed methane(CBM),coal oven gas, coal mine gas ect.
Biogas Generator Set
Biogas is a mixture gas,main composition is methane(CH4 ) and carbon dioxide(CO2). CH4 content 45%-70%,
CO2 content 30%-40%,and also a bit of other gas,such as hydrogen,carbon monoxide,hydrothion sulfide oxygen,nitrogen,ect. Because of there are abundant of methane,the biogas can be used as a kind of fuel.Biogas is a kind of product that organics is resolved by bacterium under the anaerobic condition.Garbage in the city,sludge in the sewage treatment plants,excrement and straws all can be used to generate biogas.
Requirments for Biogas Genset
1.within 1m from pressure regulating
valve of gas intake.
2.Gas temperature≤40°C
3.Pressure 3-20kpa,pressure changing
rate≤1kpa/min
4. H2S≤200mg/Nm³
5. NH3≤20mg/Nm³
6. CH4 content not less than 40%,
changing rate not more than 2%.
7.Moisture content≤40g/N m³
8.Impurity particle size≤5μm,
impurity content≤30g/N m³
Main Specification
Model No. | Engine No. | Rated speed | Rated speed(r/min) | Size(mm) | Net weight(KG) |
CW-20GFZ | CW4105 | 20KW | 1500 | 2200×850×1300 | 900 |
CW-40GFZ | CW6105 | 40KW | 1500 | 2700×850×1350 | 1200 |
CW-60GFZ | CW4135 | 60KW | 1500 | 2300×850×1350 | 1300 |
CW-80GFZ | CW6135 | 80KW | 1500 | 4000×120×1750 | 2300 |
CW-100GFZ | CW6135 | 100KW | 1500 | 4000×120×1750 | 2300 |
CW-120GFZ | CW12V135 | 120KW | 1500 | 4000×120×1750 | 4000 |
CW-200GFZ | CW12V135 | 200KW | 1500 | 4000×120×1750 | 4000 |
CW-300GFZ | 6190ZLDT-2 | 300KW | 1000 | 5600×1970×2170 | 9000 |
CW-400GFZ | 12V190DT-2 | 400KW | 1000 | 5600×1970×2235 | 11000 |
CW-500GFZ | 12V190ZLDT-2 | 500KW | 1000 | 5600×1970×2670 | 11500 |
CW-600GFZ | 12V190ZLT | 600KW | 1000 | 5600×1970×2670 | 11500 |
Technical Parameters of 300kw/ 400kw/500kw Biogas Genset
Model No. | CW-300GFZ | CW-400GFZ | CW-500GFZ |
Engine No. | 6190ZLDT-2 | 12V190DT-2 | 12V190ZLDT-2 |
Gas mix type | Outside | outside | outside |
Rated power | 300kw | 400kw | 500kw |
Continuous Power | 240KW | 320kw | 400kw |
Rated voltage | 400V/230V | 400V/230V | 400V/230V |
phase | 3p4w | 3p4w | 3p4w |
Rated frequency | 50Hz | 50Hz | 50Hz |
Rated rotation | 1000r/min | 1000r/min | 1000r/min |
Rated power factor | 0.8 | 0.8 | 0.8 |
Rated current | 540A | 720A | 902A |
Frequency volatility rate | ≤0.5% | ≤0.5% | ≤0.5% |
Voltage regulating range | 95-105% | 95-105% | 95-105% |
Heat consumption | ≤11.5mj/kw.h | ≤11.5mj/kw.h | ≤11.5mj/kw.h |
Lubricant consumption | ≤1.5g/kw.h | ≤1.5g/kw.h | ≤1.5g/kw.h |
pressure | 3-20kpa | 3-20kpa | 3-20kpa |
Cylinder number | 6 | 12-V | 12-V |
Cylinder diameter | 190mm | 190mm | 190mm |
stroke | 210mm | 210mm | 210mm |
Compression ratio | 8:1 | 9:1 | 8:1 |
Starting mode | 24V electric motor | 24V electric motor | 24V electric motor |
Overhaul time | ≥25000h | ≥25000 | ≥25000 |
Noise | ≤105dB(A) | ≤105dB(A) | ≤105dB(A) |
Intake mode | Supercharging ,inter cooler | Natural intake | Supercharging,inter cooler |
Sparking mode | Spark plug | Spark plug | Spark plug |
Voltage regulation mode | automatic | automatic | automatic |
Speed regulation mode | electronic speed regulate | electronic speed regulate | Electronic speed regulate |
Lubrication mode | Pressure and splash | Pressure and splash | Pressure and splash |
Cooling mode | Circulating water cooling | Circulating water cooling | Circulating water cooling |
Exhaust temperature | ≤650ºC | ≤650ºC | ≤650ºC |
Displacement | 35.7L | 71.45L | 71.45L |
Genset dimensions | 6000×1970×2235 | 6000×1970×2235 | 6000×1970×2735 |
Genset Weight | 9000 KG | 11000 KG | 11500 KG |
Natural Gas Generator Set
Natural gas which mainly composed by CH4.(It is about 90% of total gas).the displacement of nitrogen oxide, HCHydrogen Carbonide and carbonic oxide from burning are much lower than the state standards and without dust pollution. Thermal efficiency of coversion is 65%,which is same to the LPG and higher than Coal.Calculated on the same calorific value,the price of natural gas is lower than the price of coal and petroleum. Natural gas can be used by home application, Electricity generation,industrial chemical and industrial fuel and so on.it is a good substitute of coal and petroleum. It can instead of civil coal gas,it can be used as nitrogenous fertilizer instead of coal and petroleum, it can be used as ethylene of naphtha,it also can be used as the car engine fuel instead of petruoleum.
Requirement for natural gas:
1.Within 1m from pressure regulating valve of gas intake.
2.the ratio of CH4. in natural gas not less than 70%.
3.Pressure of natural gas 80-200kpa,Rate of pressure change≤1kpa/min
4. H2S≤200mg/Nm³
5.Moisture content≤40g/N m³
6.Impurity particle size≤5μm, impurity content≤30g/N m³
7. If fuel gas contains higher quantity of sulfur and ammonia ,it will not only corrode the pole of sparking plug seriously but also increase the acid value of engine oil which will corrode the parts inside of genset, easy to generation sediment and increase the attrition corrosion to the engine.
Main Specification
Model | Engine No. | Rated power | Rated speed( r/min) | Size(mm) | Net weight(KG) | |
|
CW-20GFT | CW4105 | 20KW | 1500 | 2200×850×1300 | 900 | |
CW-40GFT | CW6105 | 40KW | 1500 | 2700×850×1350 | 1200 | |
CW-60GFT | CW4135 | 60KW | 1500 | 2300×850×1350 | 1300 | |
CW-80GFT | CW6135 | 80KW | 1500 | 4000×120×1750 | 2300 | |
CW-100GFT | CW6135 | 100KW | 1500 | 4000×120×1750 | 2300 | |
CW-120GFT | CW12V135 | 120KW | 1500 | 4000×120×1750 | 4000 | |
CW-200GFT | CW12V135 | 200KW | 1500 | 4000×120×1750 | 4000 | |
CW-300GFT | 6190ZLDT-2 | 300KW | 1000 | 5600×1970×2170 | 9000 | |
CW-400GFT | 12V190DT-2 | 400KW | 1000 | 5600×1970×2235 | 11000 | |
CW-500GFT | 12V190ZLDT-2 | 500KW | 1000 | 5600×1970×2670 | 11500 | |
CW-600GFT | 12V190ZLT | 600KW | 1000 | 5600×1970×2670 | 11500 | |
Technical Parameters of 300kw/400kw/500kw/600kw Natural gas genset
Genset No. | CW-300GFT | CW-400GFT | CW-500GFT | CW-600GFT |
Engine No. | 6190ZLDT-2 | 12V190DT-2 | 12V190ZLDT-2 | 12V190ZLT |
Type | outside | outside | outside | outside |
Rated power | 300kw | 400kw | 500kw | 600kw |
Prime power | 240KW | 320kw | 400kw | 500kw |
Rated voltage | 400V/230V | 400V/230V | 400V/230V | 400V/230V |
Phase | 3P4W | 3P4W | 3P4W | 3P4W |
Rated frequency | 50Hz | 50Hz | 50Hz | 50Hz |
Rated speed | 1000r/min | 1000r/min | 1000r/min | 1000r/min |
Rated power factor | 0.8 | 0.8 | 0.8 | 0.8 |
Rated current | 540A | 720A | 902A | 1020A |
Frequency volatility rate | ≤0.5% | ≤0.5% | ≤0.5% | ≤0.5% |
Voltage regulation range | 95-105% | 95-105% | 95-105% | 95-105% |
Heat consumption | ≤11.5mj/kw.h | ≤11.5mj/kw.h | ≤11.5mj/kw.h | ≤11.5mj/kw.h |
Lubricant consumption | ≤1.5g/kw.h | ≤1.5g/kw.h | ≤1.5g/kw.h | ≤1.5g/kw.h |
Gas Pressure | 80-200kpa | 80-200kpa | 80-200kpa | 80-200kpa |
Cylinder No. | 6 | 12-V | 12-V | 12-V |
Cylinder diameter | 190mm | 190mm | 190mm | 190mm |
Stroke | 210mm | 210mm | 210mm | 210mm |
Compression ratio | 8:1 | 9:1 | 8:1 | 8:1 |
Start mode | 24V electric motor | 24V electric motor | 24V electric motor | 24V electric motor |
Overhaul | ≥25000h | ≥25000h | ≥25000h | ≥25000h |
Noise | ≤105dB(A) | ≤105dB(A) | ≤105dB(A) | ≤105dB(A) |
Intake mode | Supercharging, inter cooled | Natural intake | Supercharging, inter cooled | Supercharging, inter cooled |
Sparking mode | Spark plug | Spark plug | Spark plug | Spark plug |
Voltage regulation mode | automatic | automatic | automatic | automatic |
Speed regulation mode | Electronic speed regulation | Electronic speed regulation | Electronic speed regulation | Electronic speed regulation |
Lubrication mode | Pressure and splash | Pressure and splash | Pressure and splash | Pressure and splash |
Cooled mode | Circulating water cooled | Circulating water cooled | Circulating water cooled | Circulating water cooled |
Exhaust temperature | ≤650ºC | ≤650ºC | ≤650ºC | ≤650ºC |
Displacement | 35.7L | 71.45L | 71.45L | 71.45L |
Size | 6000×1970×2235 | 6000×1970×2235 | 6000×1970×2735 | 6000×1970×2735 |
Biomass Generator Set
Biomass exists in various categories, on is in plants category such as wood,crop(straws of rice,wheat,bean,cotton,busk etc),weeds,algae and so on.others such as animal wastes,spoil and the organic exist in water and rubbish ect.
There are mainly three ways to generate power with biomass nowadays: gasification power generation, combustion generation and CHP technology.
Requirement for Biomass gas
1.Within 1m to the intake valve of gas generator set.
2.Gas temperature ≤40°C
3.Pressure 3-20kpa,pressure changing rate≤1kpa/min
4. H2S≤200mg/Nm³
5. NH3≤20mg/Nm³
6.Tar Content ≤20mg/ N m³
7.Moisture content≤40g/N m³
8.Impurity particle size≤5μm, impurity content≤30mg/N m³
9.Heat value not less than 4.2MJ/ N m³
10. If there are too much sulfur and ammonia in the gas,it will not only corrode the electrode of sparking plug seriously but also increase the acid value of engine oil which will corrode the parts inside of genset, easy to generation sediment and increase the attrition corrosion to the engine.
Main Specification
Model | Engine No. | Rated Power | Rated Speed (r/min) | Size(mm) | N.W(kg) | |
|
CW-20GFJ | CW4105 | 20KW | 1500 | 2200×850×1300 | 900 | |
CW-30GFJ | CW4105 | 30KW | 1500 | 2200×850×1300 | 900 | |
CW-40GFJ | CW6105 | 40KW | 1500 | 2700×850×1350 | 1200 | |
CW-50GFJ | CW6105 | 50KW | 1500 | 2700×850×1350 | 1200 | |
CW-60GFJ | CW4135 | 60KW | 1500 | 2300×850×1350 | 1300 | |
CW-80GFJ | CW6135 | 80KW | 1500 | 4000×120×1750 | 2300 | |
CW-100GFJ | CW6135 | 100KW | 1500 | 4000×120×1750 | 2300 | |
CW-120GFJ | CW12V135 | 120KW | 1500 | 4000×120×1750 | 4000 | |
CW-150GFJ | CW12V135 | 150KW | 1500 | 4000×120×1750 | 4000 | |
CW-200GFJ | CW12V135 | 200KW | 1500 | 4000×120×1750 | 4000 | |
CW-300GFJ | 6190ZLDT-2 | 300KW | 1000 | 5600×1970×2170 | 9000 | |
CW-400GFJ | 12V190DT-2 | 400KW | 1000 | 5600×1970×2235 | 11000 | |
CW-500GFJ | 12V190ZLDT-2 | 500KW | 1000 | 5600×1970×2670 | 11500 | |
CW-600GFJ | 12V190ZLT | 600KW | 1000 | 5600×1970×2670 | 11500 | |
The key and premise of generating gas is that biomass is gasified and generated gas.according to different crafts,there are many kinds of equipments to generate biomass gas. The higher the heat value of biomass gas the less impurity to generate more electric power. It will not only increase the efficiency of generating gas,but also reduce the damage to generator equipment by impurity.
Coal Mine/Bed Generator Set
Coal mine/Bed gas is a kind of burnable gas without any color, taste and smell. It will explode if the concentration ranges at 5%-16%, and if oxygen larger than 12%, it will also explode when meets the naked light or temperature between 650°C to 750°C. Explosive power will be biggest if concentration is 9.5%. It will burn but not explode if concentration larger than 16%. It was generated by coal or rotten plants and exist in two states: absorbing & dissociate. Generation with coal mine/bed gas not only keep the mine safe but also relieve the situation of lacking power.
Requirement for Coal mine/bed gas
Within 1m to the intake valve of gas generator set
1. Gas temperature≤40°C
2. Pressure 3-20kpa, pressure changing rate≤1kpa/min
3. H2S≤200mg/Nm³
4. If the CH4 content less than 30%, the total content of CH4 and O2 should not less than 28%, the content of O2 should not less than 16%.
5. Moisture content≤40g/N m³
6. Impurity particle size≤5μm, impurity content≤30mg/N m³
If there are too much sulfur and ammonia in the gas, it will not only corrode the electrode of sparking plug seriously but also increase the acid value of engine oil which will corrode the parts inside of genset, easy to generation sediment and increase the attrition corrosion to the engine.
Main Specification of Generator Set
Model No. | Engine No. | Rated Power | Rated Voltage | Rated Frequency | SIZE (MM) | Net Weight |
500GF-WK | G12V190ZLDW-2 | 500kw | 400/230v | 50/60Hz | 5600 * 2040 * 2780 | 11800kg |
500GF-WKI | G12V190ZLDW-2 | 500kw | 400/230v | 50/60Hz | 5600 * 2040 * 2780 | 11800kg |
600GF-WKI | G12V190ZLDW-3 | 600kw | 400/230v | 50/60Hz | 5600 * 2040 * 2780 | 11800kg |
Main Specification of Engine
Engine No. | Rated Power | Rated Speed | Pressure Ratio | Cylinder No. | SIZE | Net weight |
G12V190ZLDW-2 | 500kw | 1000r/min | 8:1 | 12 60°Vce | 5251×1970×2235 | 5300kg |
G12V190ZLDW-3 | 600kw | 1000r/min | 8:1 | 12 60°Vce | 5251×1970×2235 | 5300kg |
Main Technical Parameter
Type | 4 Stroke, Water-Cooling, Supercharger intercooling, Direct injection |
Cylinder Diameter | 190mm |
Stoke | 210mm |
Crankshaft Rotation | Anticlockwise (face to output terminal) |
Starting Mode | Pneumatic Motor, Electric Motor |
Lubricant Mode | Pressure and Splash Lubricant |
Ignition Mode | Plug Ignition |
Heat Consumption | ≤11386kj/kw.h |
Lubricant Consumption | ≤1.6g/kw.h |
Steady Speed Regulation Rate | 0 - 5% adjustable |
Speed regulation mode | Electronic Speed Regulation |
Exhaust temperature | <=650ºC |
Coal Gas Generator Set
There are many methods to produce coal gas, such as coke oven gas, coal producer gas, semi-coke gas, water coal gas, oil coal gas, oil coal gas, blast-furnace and cracking coal gas etc. The main compositions are CO, H2, N3, CO2 and so on.
The producing method of coke oven gas is as below: raw coal is crushed and washed, then put them into furnace with different coal mixed together in different ratio, after that the coal in a limited conditions which is been heated and disintegrated in a isolate air condition. It will produce coal gas and coal tar with high temperature.
Gas Composition of Coke Oven Gas:
H2: 50-60
O2: 0.4-0.6
CH4: 22-26
CmHn: 2.2-2.6
CO: 2-3
N2: 2.24
CO2: 2.2
After through conventional cooling, desulfurization, detar and dehydration treatments, coke oven gas will generate power with internal combustion generator. The power will be as self-provided power for coke oven factory and can be connected to national grid, which avoid coal gas emptying.
The genset is for steel plant and coke-oven plant.
The producing method of coal producer gas is as below: after lighting the coal, a great amount of CO is produced with incomplete combustion by limiting air in the bottom of furnace. The main compositions are CO, CO2 and N2.
The producing method of water coal gas is as below: after lighting the coal, make coal burn completely by blowing enough air from the bottom of furnace, and then stop blower and inject water vapor from the bottom and the top of furnace, a great amount of H2 and CO are produced when the water vapor combines with hot coal, and then it forms water coal gas when mixing with N2 in the air and the left water vapor.
Semi-coke is made from smokeless coal in low temperature and dry distillation klin, its technology is similar to coal gas gasifier, just the output product is different with different heating temperature. In the producing process of Semi-coke, a great amount of exhaust gas is produced from 1T semi-coke in low temperature and dry distillation klin, and the heat value of coal gas is about 1900kcal, which can meet the requirement of generating power.
The main composition of coal gas which produced by current internal heating type of semi-coke furnace is N2 (about 50%), others are H2, CO, CO2 and CH4. Because there are many useless compositions in semi-coke gas, and the heat value is low (1800-2000kcal), all these limit its range of application and a great quantity of semi-coke gas are evacuated or burned
Requirements for Coal Gas Genset
Within 1m from gas intake valve
1. Coal gas temperature ≤40ºC;
2. Pressure of coal producer gas: 3-20kpa, rate of pressure change≤1kpa/min;
3. H2S≤200mg/Nm3;
4. NH3≤20mg/Nm3;
5. Tar content≤50mg/Nm³
6. Impurity particle size≤5μm, Impurity content≤30mg/Nm³;
7. Moisture content≤40g/Nm3;
8. Gas heat value≥4.2 mj/Nm³
If fuel gas contains higher quantity of sulfur and ammonia, it not only corrodes the pole of spark plug seriously, but also increases the acid value, which corrodes internal parts of genset and corrodes the genset with precipitates.
Main Specification
Model | CW-400GFL | CW-500GFL | CW-600GFL |
Engine No. | 12V190DT-2 | 12V190ZLDT-2 | 12V190ZLT |
Gas Mix Type | Outside | Outside | Outside |
Rated Power | 400kw | 500kw | 600kw |
Continuous Power | 320kw | 400kw | 500kw |
Rated Voltage | 400V/230V | 400V/230V | 400V/230V |
Phase | 3P 4W | 3P 4W | 3P 4W |
Rated Frequency | 50Hz | 50Hz | 50Hz |
Rated Revolution | 1000r/min | 1000r/min | 1000r/min |
Rated Power Factor | 0.8 | 0.8 | 0.8 |
Rated Current | 720A | 902A | 1020A |
Frequency Volatility | ≤0.5% | ≤0.5% | ≤0.5% |
Voltage Setting Range | 95-105% | 95-105% | 95-105% |
Heat Consumption | ≤11.5mj/kw.h | ≤11.5mj/kw.h | ≤11.5mj/kw.h |
Engine Oil Consumption | ≤1.5g/kw.h | ≤1.5g/kw.h | ≤1.5g/kw.h |
Pressure | 80-200kpa | 80-200kpa | 80-200kpa |
Cylinder Number | 12-V | 12-V | 12-V |
Cylinder Diameter | 190mm | 190mm | 190mm |
Stroke | 210mm | 210mm | 210mm |
Compression Ratio | 9: 1 | 8: 1 | 8: 1 |
Starting Mode | 24V electric motor | 24V electric motor | 24V elector motor |
Overhaul Time | ≥25000 | ≥25000 | ≥25000 |
Noise | ≤105 | ≤105 | ≤105 |
Intake Mode | Nature intake | Supercharging intake | Supercharging intake |
Sparking Mode | Sparking plug | Sparking plug | Spark plug |
Voltage Regulation | Automatic | Automatic | Automatic |
Speed Regulation Mode | Electronic speed regulation | Electronic speed regulation | Electronic speed regulation |
Lubricating Mode | Pressure and splash lubrication | Pressure and splash lubrication | Pressure and splash lubrication |
Cooling Mode | Closed/ open cooling | Closed/ open cooling | Closed/ open cooling |
Exhaust Temperature | ≤650ºC | ≤650ºC | ≤650ºC |
Displacement | 71.45L | 71.45L | 71.45L |
Size | 6000 * 1970 * 2235 | 6000 * 1970 * 2735 | 6000 * 1970 * 2735 |
Service committee
1. Pre-sale service:
1) We will send our engineer to prospect the site of power station free of charge.
2) According to the situation of site, we will provide design drawings, such as power plant floor drawing, cooling system drawing, genset foundation, control room design, etc.
2. Sale service:
1) Operator training would be conducted by Chaiwei technicians during the process of commissioning or Factory training course in China,
2) Installation and commission of the genset would be instructed assisted by Chaiwei technicians at site.
3. After-sale service:
1) We have strong after-sale team, we will response within 24 hours and provide technical supports by phone or site guiding, help our clients to gain the biggeset profit.
2) For the quality problem, we will service for you free of charge during the guarantee period.
3) We provide one year guarantee period and lifetime service.
Plentiful spare part supply
1. We have spart parts department, plentiful spare part supply for all genset model will guarantee genset lifetime running.
2.All parts were from original factories or professional factories,complete in specification,keep good quality.
Sincerely Welcome to contact us freely at 24 Hours per day,7 days per week, 365 days per year.
Our contact link:
Shandong Chaiwei Power Equipment Co.,LTD.
Contact person:Alisa Ching
Website:cngenset.en.made-in-china.com